Learn about Hastelloy, Stainless Steel and Titanium
Hastelloy, Stainless Steel & Titanium are special metals also known as superalloys which are extremely liked by various industrial applications because of unqiue quality. Hastelloy is best in rust prevention, Stainless Steel is versatile and affordable, and Titanium is famous for highly power strength to weight ratio and non toxic for health.
Comparison of Hastelloy, Stainless Steel, and Titanium is necessary for the selection of the proper one in terms of application need, cost-effectiveness, and long-term performance. Corrosion resistance, strength, weight, temperature tolerance, and cost are the most significant parameters in this comparison that allow industries to make effective decisions for their particular applications.
Hastelloy vs Stainless Steel vs Titanium
Stainless Steel is a composition of iron, nickel and chromium above 9%. Properties of stainless steel like rust prevention, especially in rough environments are cost effective. Medical devices, Kitchenwares, constructions etc are some industrial fields. Because of Chlorides, stainless steel can be exposed to rust.
Titanium is extremely strong and light. Composed with Titanium and with other elements like aluminium and vanadium. Aerospace is the best example for titanium industry for uses.
Hastelloy alloy is mixture of nickel, chromium, and molybdenum elements. It is a suitable material for components used in nuclear reactors and high-radiation surroundings.
Hastelloy cost comparing to Stainless Steel & Titanium
According to Navneet Metal Corporation, Pricing Factors Like: Raw Material, Manufacturing & Needs
Raw Material Prices- Hastelloy is expensive because it contains high nickel and molybdenum this are costlier elements, which increases rust prevention. Stainless steel is more affordable but less effective than Hastelloy alloys. Hastelloy & Titanium is expensive than Stainless Steel.
Manufacturing- Hastelloy is harder to machine, increasing fabrication costs. Stainless Steel is easy for machining rather than Hastelloy & Titanium.
Needs- Hastelloy is often used in extreme environments (chemical plants, marine, aerospace), justifying its higher price. SS is economially helpful and affordable. Titanium is low cost in comparison of Hastelloy but higher than Stainless Steel.
Price Difference of Hastelloy, Stainless Steel & Titanium
Navneet Metal Corporation an A+ Manufacturers & Suppliers of Hastelloy grades like Hastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy X, Hastelloy B2, and Hastelloy B3.
As an approved exporters of Hastelloy, Stainless Steel & Titanium products.
These are some famous and widely used grades with price difference:
Hastelloy C-276 - As of Q4 2025 the price for Hastelloy C-276 is around USD 51,108 per metric ton USD 51.11/kg.
Hastelloy X - Hastelloy X contains iron and chromium compared to C-276, which makes it less expensive.
Titanium Gr 5 - The price for Titanium Gr 5 ranges between $20.00 to $45.00 per kg.
Titanium Gr 9 - The price per kilogram, India ($58), Japan ($81), UK/Europe ($88), USA ($103).
SS 304 & SS 316 - Exact prices can vary based on market conditions and specific stainless steel suppliers.
Can Hastelloy store acids? Comparison with Stainless Steel and Titanium
Hastelloy: Yes, Hastelloy have higher resistance to strong acids like hydrochloric acid (HCl), sulfuric acid (H₂SO₄), and nitric acid (HNO₃). It is ideal for chemicals.
Stainless Steel: Not entirely, stainless steel can hold mild acids, but more exposure to concentrated acids can cause rusting. SS 304 is not for strong acids.
Titanium: Yes, titanium is highly resistant for rusting, especially to acids like nitric acid (HNO₃) and sea-water. It may not perform as well as Hastelloy in reducing acids like hydrochloric acid (HCl). Below Visual will help you to understand advantages.
Hastelloy vs Stainless Steel vs Titanium – Best for Chemical Resistance?
Hastelloy vs Stainless Steel vs Titanium: Which is the Best Choice?
Each alloy's selection depends on specific application requirements, including environmental conditions, mechanical stresses, and cost considerations.
Choose Hastelloy if you need highly decay resisting superalloy. (chemical processing, seawater application)
Choose Stainless Steel for low costing & general use with good rust proof. (structural, kitchen, medical)
Choose Titanium for light weight applications.(airspace, medical implant)
Hastelloy is generally better than stainless steel and titanium, by having rust proof and chemical proof from some acidic areas. Hastelloy is for reacting chemicals and different situations where Stainless Steel and Titanium fails.